From Raw Grain to Your Shed - Our 7-Step Manufacturing Process

Every ingredient arrives at our factory and gets checked before it enters production. No raw material is accepted without passing our intake test.

Rejected material never enters production. This is the first line of defence - before manufacturing even starts.

Accepted grain goes into one of our 6 dedicated godowns - not an open shed, not a shared space.

Why does this matter? Grain stored in the open picks up moisture. Moisture causes fungal growth. Fungal growth produces the same aflatoxin that is in 56% of Haryana's feed samples. Our godowns control temperature, moisture, and air circulation - keeping maize in Grade A condition from purchase to milling.

This is where clean feed actually begins. Not in the lab. In the godown.

Before grinding, raw grain passes through a cleaning process that removes foreign material - stones, dust, husk, anything that should not be there.

Why this matters: properly cleaned grain grinds uniformly. Uniform grinding means consistent pellet density. Consistent density means your birds get the same nutrition in every bite - not variable amounts depending on which part of the batch they eat.

Clean grain is ground to the exact particle size required for each feed phase.

This is more technical than it sounds. Too coarse - nutrients are poorly absorbed by the bird's gut. Too fine - feed passes through too quickly and nutrient absorption drops. The right particle size for each phase - Pre-Starter, Starter, Finisher - is specified in our ISO-documented formula. It does not change batch to batch.

This is the most critical step in the entire process. Every ingredient is weighed and added in exact proportions according to the formula for that specific feed type and phase.

Every gram is measured. Every batch is the same formula. ISO 9001:2015 requires it - and we verify it.

The mixed batch goes through a steam conditioning process at 98°C. This single step does three important things:

• ✓Kills harmful bacteria - pathogen elimination before the feed reaches your birds
• ✓Improves starch digestion - gelatinisation makes nutrients more available to the bird's gut
• ✓Better pellet binding - fewer broken pellets, less feed dust, less waste on your farm floor

98°C is a precise number. Not “hot steam.” Not “high heat.” 98°C - documented and verified in our process.

The final four steps happen in sequence:

• ✓Pelleting - conditioned mix is pressed through a die to form uniform pellets
• ✓Cooling - pellets are cooled to ambient temperature before packaging (hot pellets trap moisture and cause mould)
• ✓Lab Test - this is the final checkpoint. Nutrition value AND safety levels are both tested on the finished batch. If the batch fails - it does not leave the factory. No exceptions.
• ✓Packaging - passed batches go into 50KG or 60KG moisture-resistant bags, sealed and ready for delivery or pickup